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Prototyping and rapid manufacturing services for the medical and health sector

Medical Device Prototyping

Fast and reliable medical device prototyping
and hardware manufacturing services

Rapid prototyping
and full-scale production
ISO accredited
& QC checks
All in-house
Used in over
50 countries
FREE Instant

Medical Device Prototyping Services

Medical device prototyping is key to building a successful medical product. At HLH, we have been working with global medical device manufacturers as well as startups to deliver high-quality precision parts and rapid prototypes within a minimum lead time. Our rapid tooling and injection molding services also offer the perfect solution for low/mid volume production from a wide range of medical grade materials.

Trusted by Medical Engineers and Designers at 9 of the Top 10 Fortune 500 Medical Device Companies


FDA Class 1 and 2 devices

Surgical and sanitation robots

Surgical tools, anatomical models, simulation/training prototypes

Medical housings & enclosures and prosthetic devices

Wellness devices and wearables

cnc machined medical robot shell case with a glossy painted finish

Our MedTech Manufacturing Capabilities


TechnologiesTop MaterialsTop Surface FinishesDescription
CNC machiningAluminum, stainless steel, PC, PEEK, Acrylic, etc.Anodizing, passivation, electroplating, silk screening and more. View Full ListPrecision prototypes for functional testing and validation of appearance, and biocompatible parts for patient end-use applications.
Plastic injection mouldingPOM, PEEK, PA+GF, etc.SPI surface finish, pad printing, painting and more.Rapid tooling, insert moulding, overmoulding, and two-shot and 2K moulding services for simple and complex low volume parts.
3D printingNylon, PLA, ABS, TPU, etc.Electropainting, metallic oil paint, polishing and more.Functional prototypes and custom end-use parts via SLS, MJF, and DMLS. High resolution and anatomically accurate models via SLA and MJP.
Vacuum castingSoft rubber, ABS-like, PC-like, etc.Gloss, semi-gloss, matte.Ideal for rapid prototyping and manufacturing a small batch of end-use devices from a variety of textures, stiffness, strength, hardness and softness.
Sheet metal fabricationAluminium, stainless steel, cold rolled steel, etc.Anodizing, brushing, passivation and more.Reliable solution for prototyping thin sheets of brackets, frames, housings and enclosures with tight tolerances and precise dimensions.

Medical Prototyping Case Study

U.S. medical equipment company, R2R MedEquip, orders over $30k worth of prototypes and leaves a review about HLH Rapid’s services, lead time, shipping, and part quality.

HLH Rapid medical equipment rapid prototyping case study

Check out our podcast

HLH Rapid’s director James Murphy sits down with Alistair Williamson, a veteran of medical device development with 30+ years of experience in product design, to talk designing successful medtech devices and more.

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