Die casting is the manufacturing process of choice when producing high volumes of relatively complex metal parts. Die cast parts are made in steel molds, similar to those used in injection molding, but use low melting point metals such as aluminum and zinc instead of plastics. Die casting is widely used due to its versatility, reliability and accuracy. To create the die cast part, molten metal is forced into a mold via high hydraulic or pneumatic pressure. These steel molds, or dies, produce extremely complex, high tolerance parts in a repeatable process. More metal parts are made by die casting than by any other casting process.

When it comes to any design, to achieve ultimate project success it is good to check your design against your chosen manufacturing process to see if any changes are needed. For die casting there are many things to consider to ensure you get a better quality of part. Applying proper draft is crucial in die casting to ensure you get a consistent part without warpage or surface defects. The exact amount of draft you need to add depends on the part and tool design but get in touch early in the process and we can advise.