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Custom SLS 3D Printing Services For Engineers

On-Demand SLS 3D Printing

Get custom SLS printed parts and
prototypes from as fast as 2 days.

Lead times from 2-3 days
PA12 or PA12-GF material options
No MOQ
ISO and IATF certified
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Our SLS 3D Printing Services

Selective Laser Sintering (SLS) is an industrial 3D Printing technology that builds accurate and durable parts from Nylon PA 12. The combination of low cost per part, established materials and speed makes SLS a go-to solution among engineers for rapid prototypes, functional end-use parts and low-to-mid volume production.

Our CapabilitiesIndustrial SLS
Max build size400 × 400 × 450 mm (15.7″ × 15.7″ × 17.7″)
Lead timeFrom 2 days
Layer thickness100 μm (0.1 mm)
ToleranceStandard ±0.3 mm, tightest ±0.2 mm
Quantity1 – 10,000 parts

Industrial SLS 3D Printing Service - HLH Rapid Prototypes

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Home Office: 116 Cardigan Road, Office M2.
Headingley, Leeds UK, LS6 3BJ
Company Number: 12704810
VAT Number: GB393458263

Factory: Building A, Hongfa Industrial District
Houda Road, Daling Shan, Dongguan,
Guangdong, China

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SLS 3D Printing Materials

PA12 GF

SLS-printed PA12-GF or glass-filled nylon can be a good alternative to metal. PA-GF offers the same advantages as polyamide but with much higher thermal resistance (up to 110°C), strength and rigidity. As such, it is ideal for demanding conditions where toughess, temperature performance or wear resistance is key.
Material Reference
FS3300GF
Appearance
Whitish-grey or brown, grainy/rough
SLS 3D Printed PA12 GF or Glass-Filled Nylon

PP

SLS-printed Polypropylene (PP) offers good toughness, fatigue resistance, elongation at break, and is lightweight. It's ideal for snap-fits, automotive assemblies and living hinges.
Material Reference
3200P
Appearance
Off-white, beige
SLS Printing in PP (polypropylene) material

PA12

PA or nylon material have high wear resistance, high thermal stability and are exceptionally strong. For these reasons, SLS-printed nylon parts are popular among engineers across many sectors
Material Reference
FS3300PA
Appearance
White, black
SLS printed nylon complex part

TPU

With SLS, you can 3D print TPU or rubber-like parts. It is very elastic, flexible, and smooth to the touch, but at the same time, extremely durable and strong. It is widely used in the automotive, medical and consumer goods industries.
Appearance
Off-white
sls 3d printed TPU part with a dyed finish
PA12 GF PP PA12 TPU

Typical SLS Finishing Options

 

Applicable MaterialsColorsDescription
As PrintedAllNaturalAs printed or deburr is the default SLS finish, parts cleaned of loose powder and sharp edges.
DyeingPA12, PA12-GF, TPUBlack, Pantone/RAL coloursDyeing is the fastest and most cost-effective way to colour SLS parts, mainly used to improve aesthetics.
Spray PaintingAllBlack, Pantone/RAL coloursWhen dyeing isn’t suitable, spray painting provides an effective alternative for achieved coloured SLS parts.
Vapour SmoothingPA12, TPUVapour Smoothing smooths and seals the surface of SLS parts and reduces crack initiation points, enhancing elongation at break, impact resistance and fatigue strength.

TECHNOLOGY OVERVIEW

About the SLS Process

 

SLS 3D printing is a mature and stable process that uses a high-powered laser to fuse (sinter) powdered material together layer by layer, based on a 3D CAD model to form a solid part. Due to the surrounding powder, SLS can achieve overhangs and complex features without support structures. This powder bed technology rivals injection moulding prices for short production runs of small parts.

Batch Production

Unlike other 3D printing processes, selective laser sintering allows parts to be densely arranged and stacked throughout the build volume, fully utilizing the X, Y, and Z axes. This makes it an ideal solution for cost-effective, low-to-mid volume production of small parts.

Design For SLS 3D Printing

SLS does not require support structures, allowing for greater design freedom. To take full advantage of this technology, it is important that you design for the process. Learn actionable design tips here.

sls 3d printed nylon or PA12 material precision part
SLS 3D Printing Applications - Functional Prototypes, Rapid Parts, and Production

Use SLS For

 

1. Functional Parts

Industrial SLS produces strong, durable parts with excellent dimensional accuracy, using engineering-grade materials suitable for some of the most demanding applications.

2. Rapid Prototyping

On-demand Selective Laser Sintering allows you to prototype in days using industrial-quality materials—from concept models and functional test parts to rapid design iterations.

3. Production Runs

SLS is an excellent choice for low-to-medium batch production because it can print multiple parts simultaneously without supports, delivers industrial strength parts and requires no tooling cost.

Selective Laser Sintering FAQ

Industrial SLS printers, like the ones we use at HLH, can handle large parts, with a maximum build size of 15.7 × 15.7 × 17.7 inches (400 × 400 × 450  mm). We also frequently print larger models—split into multiple sections and assembled after printing.

SLS is widely used for rapid prototyping and end-use applications across many industries. Some top examples include:

 

  • Engine parts, chassis and transmission components in the Automotive Industry.
  • Lightweight brackets and housings in the Aerospace Industry.
  • Patient-specific designs and one-off implant parts in the Medical Industry.
  • Grippers, structural parts and assemblies in the Robotics Industry.
  • Field-ready replacements and drone components in the Defense and Military Industry.
  • Low-volume casings, mounts and enclosures in the Electronics Industry.
  • Gears, jigs, fixtures and tools for machinery in the Industrial Equipment Industry.

There is no inherently “better” 3D printing process.

Both SLS and SLA can produce industrial-grade parts, but SLA (Stereolithography) has some important caveats compared to SLS. Selective Laser Sintering builds stronger, more functional parts that are ideal for jigs, fixtures, end-use parts and high strength prototyping. The surrounding powder also allows it to produce overhangs and complex features that may be difficult or impossible to achieve with SLA.

SLA, on the other hand, is better for producing small, fine features. It also offers a wider range of resins and finishing options in comparison with SLS, making it suitable for aesthetic models and on-demand parts where detail and surface finish are critical.

View the Full Comparison Here.

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